Double Wall Paper Cups Manufacturer

What is a Double Wall Paper Cup?

A double wall paper cup uses two layers of food-grade paperboard bonded together with a trapped air pocket between them, instead of one ply wrapped in a separate sleeve. GreenPack India India builds this double layer paper cup construction so the outer surface stays cool to hold even with a 90°C+ fill, cutting out the sleeve entirely. Buyers ordering for retail tea and coffee counters often ask for it as a double wall paper glass same product, different name on the PO.

Key Features – Double Wall Paper Cups:

These are the main reasons why double wall paper cups are preferred for hot drinks:

•  Dual-Layer Insulation: Two walls with an air pocket make a thermal barrier. This is called dual layer insulation.  It keeps drinks warmer for longer by stopping heat from escaping quickly.
• Comfort Grip: The outer wall stays cool, making it easy to hold even when filled with hot liquid. It removes the need for an extra sleeve.
• Leak-Proof Design: A strong seam and high-quality coating ensure zero leakage or sogginess.
• Sturdy Construction: The cup is made of high-quality paperboard, so it keeps its shape and strength even after being used for a long time.
• Smooth Finish: The outside layer is clean and printable, making it great for custom logos and branding.
• Eco-Friendly Options: Available with PLA or PE coatings, these cups are recyclable and suitable for sustainable packaging.
• Available Sizes: There are small 6oz double wall paper cups for espresso and larger 16oz cups for lattes and other big drinks.

Available Sizes & Variants

This product range is available in sizes from 4oz to 12oz and comes in single colour, custom printed and textured ripple-wall finishes. Designed for compatibility, rim diameters range from 62mm to 90mm to suit matching dome and flat lids. These premium configurations safely satisfy all commercial foodservice operation hot-fill and cold-fill beverage service requirements.

Double Wall Paper Cup Industrial Applications

Double wall paper cups improve beverage service providing hot liquids in a safe way without sleeves and efficiencies in business hospitality, catering and takeout.

• Quick-service cafés and tea stalls serving 80–95°C beverages
• Office pantries and corporate canteens
• Airline and railway catering, where sleeve waste adds per-unit cost
• Event catering and food courts running high cup turnover

Packaging Details

Standard commercial packaging is 50 cups per sleeve and 1,000 units per master carton. Each bundle is tightly shrink-wrapped to protect the structure and prevent rim crushing and transit damage. This high density arrangement ensures product hygiene, streamlines inventory management and optimizes pallet storage efficiency for large-scale commercial distributors.

Material & Quality Information

Both paperboard layers use FDA-compliant, food-grade stock with a PE coating on the inner wall for liquid hold. Every production batch runs through BRC-certified hygiene checks before dispatch.

Specifications Of Double Wall Paper Cup:

Below are the technical specifications that define our product range:

These specifications ensure consistency, durability, and performance across all product sizes.

Comparison Guide: Single Wall, Ripple Wall & Double Wall:

Here is a simple way to compare single wall, ripple wall, and double wall paper cups so you can pick the one that works best for you:

Double wall paper cups are known for their high quality, comfort, and great thermal insulation.It is best suited for customers who prioritize user experience and brand image.

Compatibility:

Double wall paper cups are compatible with disposable coffee cups with lids . The lids fit securely, preventing spills and maintaining beverage temperature during travel. These cups work perfectly for cafes, takeaway counters, office vending machines, and event kiosks.

Their versatility and premium finish make them suitable for both branded coffee chains and local cafes. The insulation protects hands from heat and keeps the drink at the right temperature.

Why Choose Our Double Wall Paper Cups?

We care about quality, cleanliness, and making things in a way that is good for the environment, which sets GreenPack India apart from other double wall paper cup manufacturers. We make cups that are strong, leak-proof and recyclable by using advanced printing, precise forming, and eco-friendly materials. We guarantee on-time delivery and consistent quality across all batches, whether you’re ordering for a small event or a large retail supply. Thanks to our GMP, ISO 9001, and FSSC 22000 certifications, along with thorough food-contact testing by SGS, you can trust that our cups are both safe and reliable.

FAQs:

1. Are these cups suitable for hot drinks?

Yes, the air gap between the two paper layers keeps the outer wall at hand-safe temperature even with a 95°C fill.

2. What are double-walled paper cups?

A double-walled paper cup is built from two bonded paperboard layers with a trapped air pocket, which removes the need for a separate cup sleeve.

3. What sizes are available in double wall paper cups?
   

Capacities run from 4 oz to 12 oz, covering espresso shots through large takeaway coffee.

4. Can I use these cups for cold drinks too?
   

Yes, the PE inner coating holds cold beverages without the paperboard softening or leaking.

5. Are the cups leak-proof?
   

The PE-coated inner wall and crimped base seal liquid in for the cup’s full service life, hot or cold.

6. Are Double Wall Paper Cups Suitable for Takeaway Services?
   

Yes, the insulated wall and snap-fit lid options suit delivery and drive-through orders where the cup travels before it’s opened.

7. What is the minimum order quantity (MOQ)?
   

The minimum order quantity (MOQ) is 25,000 cups of each size. Ordering in bulk reduces the cost per unit and ensures that the brand stays the same.